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Home > products > High Temperature Resistant Cable > High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation , Heat Shielded

High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation , Heat Shielded

Product Details

Place of Origin: Hefei Anhui China

Brand Name: FeiChun™

Certification: VDE 0250 Part 814

Model Number: High Temperature Resistant Cable

Payment & Shipping Terms

Minimum Order Quantity: 1000 Meter

Price: 10-50 USD per meter, price varies according to specifications

Packaging Details: Cable Reels or Packaging Bags

Delivery Time: 15-30 Work Day

Payment Terms: T/T, Western Union

Supply Ability: 18,000 meters per week

Highlight:

Heat Shielded High Temperature Resistant Cable

,

High Temperature Resistant Cable

Temperature Range:
Up To 2000°C
Operating Temperature:
Electrical Wire -65°C To +250°C
Resistance To Chemicals:
Yes
Chemical Resistance:
Excellent
Test Voltage:
According To The Operating Voltage
Jacket Material:
Fiberglass
Hot Environment Endurance:
Thrives In Challenging Hot Conditions
Material:
Silicone Rubber
Temperature Range:
Up To 2000°C
Operating Temperature:
Electrical Wire -65°C To +250°C
Resistance To Chemicals:
Yes
Chemical Resistance:
Excellent
Test Voltage:
According To The Operating Voltage
Jacket Material:
Fiberglass
Hot Environment Endurance:
Thrives In Challenging Hot Conditions
Material:
Silicone Rubber
High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation , Heat Shielded

High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation, Heat Shielded

 

When handling hot coal in mining and material handling operations, using the right cables is crucial to ensure safety, efficiency, and long-term performance. In this article, we introduce the High Temperature Resistant Cable for Hot Coal Transport, specifically designed to withstand extreme heat while maintaining superior performance.

 

High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation , Heat Shielded 0

 

 

 

With a peak rating of 180°C, special compound insulation, and heat shielding, this cable offers excellent protection in environments where high temperatures are the norm.

 

 

 

In the following sections, we will explore the key features, applications, installation tips, and maintenance best practices for these heat-resistant cables.

 

 

 

We’ll also delve into why they are an essential choice for coal transport systems, ensuring that your operation remains safe and efficient even in the most challenging environments.

 

 


 

Product Overview: High Temperature Resistant Cable for Hot Coal Transport

 

 

 

Handling and transporting hot coal requires specialized equipment that can handle extreme conditions.

 

 

 

Our High Temperature Resistant Cable is designed for these very environments, providing heat shielded, high-performance protection to ensure your equipment remains operational without failure.

 

 

 

 

Feature Description
Peak Temperature Rating Rated for up to 180°C peak, allowing it to withstand intense heat without degrading.
Special Compound Insulation Uses a unique blend of high-temperature resistant materials to provide enhanced thermal protection.
Heat Shielded Extra shielding layer ensures that the cable remains intact even in high-heat environments.
Oil & Abrasion Resistant Built to withstand exposure to oil, chemicals, and rough environments, ensuring durability.
Flexible & High-Flex Life Designed to endure bending and twisting in dynamic environments like coal transport systems.

 

 

 


High Temperature Resistant Cable for Hot Coal Transport - 180°C Peak Rating, Special Compound Insulation , Heat Shielded 1

 

Why Choose a High Temperature Resistant Cable?

 

 

In the coal mining industry, hot coal transport involves dealing with temperatures that exceed standard cable ratings. Whether it’s during the initial coal extraction process or while transporting hot coal for processing or storage, the temperatures can reach levels that standard cables are not designed to handle.

 

 

 

 

 

This is where the High Temperature Resistant Cable comes in, providing a solution that addresses these extreme conditions.

 

 

 

 

1. Peak Temperature Rating of 180°C

 

 

 

 

The primary feature of this cable is its ability to operate in high-temperature environments, with a peak temperature rating of 180°C. This makes it ideal for applications where coal is transported directly from hot extraction areas or after processing, reducing the risk of cable failure due to thermal stress. The high temperature rating ensures that the cable maintains its integrity even under intense heat, extending the life of the cable and reducing maintenance costs.

 

 

 

 

 

 

 

2. Special Compound Insulation

 

 

 

 

 

Unlike traditional cables, which rely on basic insulation materials, this cable uses special compound insulation that is specifically engineered to withstand the intense heat generated by hot coal.

 

 

 

 

 

This unique material offers enhanced resistance to thermal degradation, ensuring that the cable continues to perform even under prolonged exposure to high temperatures.

 

 

 

 

 

Insulation Material Feature
Compound Material Custom-designed for high temperature environments, offering superior heat resistance.
Thermal Resistance Maintains cable integrity under 180°C peak temperatures without degradation.

 

 

3. Heat Shielded for Maximum Protection

 

 

 

Heat shielding plays a critical role in maintaining the cable’s functionality in hot environments. Our heat shielded cables have an additional layer of protection that prevents the internal conductors from experiencing excessive heat.

 

 

 

This feature not only protects the cable from external heat but also improves safety by minimizing the risk of short circuits, electrical fires, and cable failure.

 

 

 

 

 

4. Durability Against Harsh Conditions

 

 

 

In addition to being heat-resistant, the cable is built to withstand abrasion, oil, and chemical resistance, which are common challenges in coal transport systems. The combination of these features ensures that the cable can endure the physical stress of mining environments, offering extended durability and performance.

 

 

 

Durability Feature Benefit
Oil Resistance Ideal for environments where the cable may be exposed to oils or chemicals, reducing wear and tear.
Abrasion Resistance Protects the cable from friction and abrasions, extending its lifespan in rugged conditions.

 

 

 


 

 

Applications of High Temperature Resistant Cables

 

 

 

This specialized cable is primarily used in coal transport systems but is also suitable for a range of applications where high temperatures are involved. Let’s explore the key uses:

 

 

 

 

Coal Belt Conveyors
Hot coal transport requires cables that can withstand high temperatures from the coal, machinery, and other sources of heat. This cable is designed to keep the transport system functioning smoothly without any thermal degradation.

 

 

 

 

 

 

Coal Stacker and Reclaimer Systems
In stacker reclaimers, hot coal is constantly handled, and high temperatures are generated. The high temperature resistant cable ensures reliable connectivity between the equipment and control systems, preventing overheating and potential cable damage.

 

 

 

 

 

 

Rotary Car Dumpers
Coal is often moved by rotary car dumpers, which involve high-temperature environments. The cable ensures that power and control signals are maintained without signal degradation due to heat exposure.

 

 

 

 

 

 

Coal Processing Equipment
Coal processing machines, such as crushers, screeners, and sorters, often operate under extreme conditions. The heat-resistant cable is ideal for connecting these machines and ensuring their smooth operation in high-heat environments.

 

 

 

 

 

 

Mining Equipment
Cables that connect mining equipment, like drills and excavators, often face extreme conditions. The high temperature resistant cable is built to handle these environments while providing a safe, reliable connection.

 

 

 


 

Key Benefits of Using High Temperature Resistant Cables for Hot Coal Transport

 

 

 

Improved Safety:
The special insulation and heat shielding reduce the risk of cable failure due to high temperatures, preventing electrical hazards and ensuring safe operation.

 

 

 

 

 

 

Reduced Maintenance:
By withstanding high temperatures, abrasion, and oil exposure, the cable reduces the need for frequent replacements, saving on maintenance costs.

 

 

 

 

 

 

Increased Cable Lifespan:
The advanced materials used in the cable’s construction prolong its lifespan, reducing downtime and enhancing system reliability.

 

 

 

 

 

 

Reliable Performance:
The cable’s high flex life, coupled with its temperature resistance, ensures reliable performance in environments with constant movement and heat exposure.

 

 

 

 

 

 

Environmentally Friendly:
The special compounds used in the cable’s insulation are designed to withstand extreme heat without releasing harmful chemicals into the environment, making it a more eco-friendly solution compared to other cables.

 

 

 


Technical Specifications of High Temperature Resistant Cables

 

 

To better understand the construction and performance of this cable, here are the technical specifications:

 

 

 

Specification Details
Temperature Rating 180°C Peak, suitable for high-heat coal transport environments
Conductor Material Tinned copper for high conductivity and durability
Insulation Special compound insulation, designed to withstand thermal stress
Jacket Material Heat-resistant and abrasion-resistant thermoplastic material
Voltage Rating 0.6/1kV, making it suitable for both low-voltage and medium-voltage coal transport systems
Flex Life 10 million flex cycles, ensuring flexibility without signal degradation
Oil Resistance Oil-resistant outer jacket to prevent damage in environments exposed to oils or fuels
Flame Retardant Complies with IEC 60332-1 and IEC 60332-3 standards for flame resistance

 

 


Installation of High Temperature Resistant Cables

 

 

To ensure optimal performance and safety, correct installation is essential. Follow these steps during installation:

 

 

 

1. Preparation of the Cable Route

 

 

Before installation, clear the path for the cable, ensuring there are no sharp edges or obstacles that could damage the outer jacket or insulation.

 

 

 

 

Ensure the cable is routed in a way that avoids contact with extreme heat sources unless directly required for the application.

 

 

2. Bending and Handling the Cable

 

 

 

 

Maintain the minimum bend radius to prevent damage to the conductors and insulation.

 

 

 

 

 

Avoid sharp bends to ensure that the cable does not suffer from unnecessary stress or internal conductor breakage.

 

 

3. Proper Grounding and Shielding

 

 

 

 

Ensure the cable is properly grounded to avoid potential electrical hazards.

 

 

 

 

 

Pay attention to the shielding and ensure it is intact and effectively prevents electromagnetic interference (EMI).

 

 

4. Testing Post-Installation

 

After installation, conduct thorough testing to check for continuity, signal quality, and temperature performance. Confirm that the cable can withstand the expected heat levels without signal degradation or insulation damage.

 

 

 


Maintenance Tips for High Temperature Resistant Cables

 

 

Even though these cables are built for high-performance, proper maintenance is necessary to ensure longevity and reliable operation:

 

 

 

Visual Inspections: Regularly inspect the cable for visible wear, cracking, or heat damage. Check the outer jacket for signs of degradation.

 

 

 

 

 

Flexing and Movement: Ensure the cable is not excessively flexed or exposed to unnecessary mechanical stress.

 

 

 

 

Protective Coatings: In some environments, it may be necessary to apply protective coatings to prevent external damage from oils, chemicals, or extreme heat.

 

 

 

 

Temperature Monitoring: Monitor the operating temperature of the cable to ensure it is not exposed to temperatures exceeding its rated limit.

 

 

The High Temperature Resistant Cable for Hot Coal Transport is a vital component in any coal mining or handling operation. Designed to handle extreme heat, abrasion, and oil exposure, this cable ensures your system remains operational and safe even in the harshest environments.

 

 

 

By offering high flex life, flame retardant protection, and oil resistance, this cable provides long-term reliability, reduced downtime, and enhanced safety for your coal transport systems.

 

 

 

Investing in this cable will not only improve the performance and longevity of your equipment but also help you reduce maintenance costs and prevent system failures, ensuring smooth operation in even the most demanding environments.

 

 

 

 

 

 

 

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Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.