Type Air-Flycharge 400Hz Airfield Cable With Control Wires: The Ultimate Solution for Power Mobile Connections

In today’s fast-paced world, airports play a crucial role in global connectivity. Behind the scenes, a massive amount of power infrastructure ensures smooth operations at airports, especially for powering aircraft ground equipment. One vital component that often gets overlooked is the Type Air-Flycharge 400Hz Airfield Cable With Control Wires.

Construction Table

	400Hz Single Core Airfield Cable	400Hz Single Core with Control Wires Airfield Cable	400Hz 3 core With Control Wires Airport Cable	400Hz 4 core with Control Wires Airfield Cable	400Hz 7 core Airfield Cable	400Hz 7 core with Control Wires and Reinforcement Airfield Cable	400Hz 7 core with Copper Tape Shield Airfield Cable	400Hz 7 core LSZH AWA Airfield Cable	400Hz 7 core with Copper Wire Braid Airfield Cable	400Hz Single Core Airfield Grounding Cable
VOLTAGE	0.6/1kV
CONDUCTOR	Class 5 stranded Copper	Class 6 extra fine flexible stranded Copper	Class 6 extra fine stranded Copper	Class 5 flexible stranded or Class 6 extra fine flexible stranded Copper	Class 2 stranded or Class 5 flexible stranded Copper	Class 5 flexible stranded or Class 6 extra fine flexible stranded Copper	Class 5 flexible stranded Copper	Class 2 stranded Copper	Class 2 stranded or Class 5 flexible stranded Copper	Class 5 flexible stranded Copper
INSULATION	TPE (Thermoplastic Elastomer)		XLEPR (Cross-linked Ethylene Propylene Rubber)		PVC (Polyvinyl Chloride) or XLPE (Cross-linked Polyethylene)	EPR (Ethylene Propylene Rubber)	XLPE (Cross-linked Polyethylene)			XLEPR (Cross-linked Ethylene Propylene Rubber)
CONTROL CORE		Stranded Copper conductor with TPE insulation	Stranded Copper conductor with XLPE insulation	Stranded copper conductor with polyolefin insulation		Stranded Copper conductor with EFTE insulation
TAPE						Wrapping
INNER SHEATH							PO (Polyolefin)	LSZH (Low Smoke Zero Halogen)
SCREEN			Concentric Copper Wires (Neutral Conductor)				Copper tape		Copper Wire Braid
ARMOUR								AWA (Aluminium Wire Armour)
OUTER SHEATH		PUR (Polyurethane)	PUR (Polyurethane) with abrasion indicators	PUR (Polyurethane)	PVC (Polyvinyl Chloride)	PUR (Polyurethane) with integrated open mesh braid	PO (Polyolefin)	LSZH (Low Smoke Zero Halogen)	PVC (Polyvinyl Chloride)	PUR (Polyurethane)

This high-performance cable is specifically designed to handle the demanding requirements of aircraft charging and mobile power connections. Let’s explore what makes this cable so special and why it’s indispensable for modern airport operations.

Designed for Heavy Duty, Mobile Power Connections

The Type Air-Flycharge 400Hz Cable is no ordinary cable. It’s built to withstand severe mechanical stresses, harsh environments, and extreme conditions, which are all too common in busy airfields.

Whether it’s powering aircraft in hangars, connecting grounded pits, or supporting cable retrievers, this cable excels in heavy-duty tasks where reliability is non-negotiable.

It’s designed to thrive in conditions that would leave regular cables struggling. The abrasion resistance and ability to handle crushing forces are just a couple of reasons why the Air-Flycharge cable is perfect for outdoor use in airfields, where it’s subjected to daily wear and tear.

Why Use the Type Air-Flycharge 400Hz Cable?

The difference between the Air-Flycharge 400Hz Airport Cable and standard cables lies in its superior mechanical strength and electrical performance. Regular cables often fall short when exposed to the constant movement, bending, and mechanical stresses of airport operations.

In contrast, the Air-Flycharge is engineered specifically to tackle these challenges.

For starters, this cable is equipped with an anti-twist system, ensuring that it remains functional even when used in reeling applications. This feature alone makes it ideal for use in aircraft hangars and cable retrievers, where cables need to be flexible and reliable in order to perform optimally.

The use of tinned copper conductors also provides better resistance to corrosion, a key factor when cables are used outdoors or in environments with high humidity.

Additionally, the smaller gauge wires within the conductor design help reduce electrical resistance caused by the skin effect, a phenomenon that occurs at higher frequencies like 400Hz.

Optimized for 400Hz Power Systems

One of the key distinctions of the Type Air-Flycharge Cable is that it’s optimized for 400Hz power supply systems, which are commonly used in aircraft power systems.

This frequency is significantly higher than the 50Hz or 60Hz used in most commercial power systems, meaning this cable needs to perform at a higher level to avoid unnecessary voltage drop and energy loss.

By employing a symmetric cable design, the Air-Flycharge cable optimizes voltage distribution, ensuring a stable and efficient power supply. Whether it’s used in grounded pits or for reeling applications, this cable minimizes the risks of voltage drop, ensuring your critical equipment stays powered without disruption.

Durability and Resistance

When it comes to longevity and reliability, the Type Air-Flycharge 400Hz Cable is unmatched. One of the standout features of this cable is its polyurethane outer sheath.

This material is known for being halogen-free, lightweight, and extremely durable. It maintains its mechanical properties, even under intense conditions, such as extreme temperatures and exposure to chemicals or abrasion.

The flame-retardant properties of the outer sheath add an extra layer of protection, reducing the risk of fire in areas where safety is paramount. This makes the Air-Flycharge cable ideal for both indoor and outdoor applications, offering maximum durability and safety.

Key Airport Applications

The Type Air-Flycharge 400Hz Cable can be found powering a wide range of airport machinery and equipment. Here are just a few examples of where this cable proves its worth:

Aircraft Ground Power Units (GPUs) – Essential for providing power to parked aircraft, ensuring systems stay operational without using onboard power.

Airfield Lighting Systems – Crucial for runway visibility, especially during take-off and landing.

Baggage Handling Systems – Powering conveyor belts and sorting systems that handle thousands of bags each day.

Jet Bridges – Supplying power to boarding bridges that connect aircraft to terminals.

Fuel Pumps – Powering critical fuel distribution systems that refuel aircraft efficiently.

Aircraft Maintenance Equipment – Enabling various tools and equipment used by ground crews for aircraft repairs and inspections.

Passenger Transport Vehicles – Supporting electric buses and shuttles used for moving passengers across airfields.

Emergency Response Systems – Powering crucial systems like fire trucks and emergency lights that ensure safety across the airfield.

The Importance of Using Type Air-Flycharge 400Hz Cable

Why is it necessary to use a specialized cable like Type Air-Flycharge 400Hz instead of regular cables? The simple answer lies in its ability to handle the unique demands of an airport environment.

Unlike standard cables, which are often not designed for frequent reeling, severe mechanical stresses, or high-frequency power systems, the Air-Flycharge 400Hz cable is tailor-made for these exact conditions.

Its design focuses on flexibility, durability, and high-frequency efficiency. It’s not just about powering equipment—it’s about doing so reliably in the face of extreme stress, frequent movement, and fluctuating weather conditions. Regular cables would simply wear out faster, leading to expensive replacements and downtime.

In contrast, the Air-Flycharge is designed to last longer, reducing maintenance costs and improving operational efficiency.

Cable Structure and Materials

The Type Air-Flycharge 400Hz Airport Cable is a marvel of engineering, made from the best materials to ensure its durability and performance in the toughest conditions. Let’s take a closer look at the cable’s structure:

Phase Conductors

Material: Tinned copper

Construction: Class 6 VDE 0295 (IEC 60228) with an additional central reinforcement textile element. This construction provides flexibility while maintaining strength and durability, especially during reeling operations.

Neutral Conductor

Material: Tinned copper

Construction: Class 6 VDE 0295 (IEC 60228), similar to the phase conductors, ensuring consistent power distribution and enhanced corrosion resistance.

Pilot Conductors

Material: Tinned copper

Construction: Class 6 VDE 0295 (IEC 60228), providing robust performance for control and communication lines within the cable.

Insulation

Material: High modulus cross-linked Ethylene-Propylene rubber-based compound. This material is designed to withstand high temperatures, mechanical stress, and electrical loads, providing both protection and performance.

Inner Sheath

Material: Polyurethane thermoplastic compound, which is halogen-free and flame-retardant. This adds a layer of protection against heat and chemical exposure.

Anti-Twisting Element

Material: Polyester braid, placed between the inner and outer sheaths to provide extra support and prevent damage from twisting.

Outer Sheath

Material: Polyurethane thermoplastic compound, halogen-free, flame-retardant, and abrasion-resistant. The outer sheath provides excellent mechanical protection while remaining lightweight and flexible.

Colour: Yellow, which improves visibility and safety on the airfield.

A Smart Investment for Airfield Power Needs

In conclusion, the Type Air-Flycharge 400Hz Airfield Cable With Control Wires is more than just a cable—it’s a vital component in the efficient and safe operation of modern airports.

Built to withstand severe mechanical stresses, handle high-frequency power systems, and offer long-lasting durability, it’s a smart investment for anyone involved in airport operations.

By choosing the Type Air-Flycharge 400Hz Cable, you ensure that your equipment stays powered, your operations run smoothly, and your downtime is minimized. Plus, with its tinned copper conductors, anti-twist system, and flame-retardant outer sheath, this cable is designed to provide peace of mind in the most challenging conditions.

Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.