Product Details
Place of Origin: Hefei Anhui China
Brand Name: FeiChun™
Certification: BS6853:1999, DIN5510-2:2009
Model Number: High Temperature Resistant Rolling Stock Wires
Payment & Shipping Terms
Minimum Order Quantity: 800 M
Price: 10-30 USD per meter, price varies according to specifications
Packaging Details: Cable Reels or Packaging Bags
Delivery Time: 15-30 Days
Payment Terms: T/T or Western Union
Supply Ability: 18,000 meters per week
Heat-Endurance Electric Power: |
Designed For Reliable Power In High Temperatures |
Temperature-Proof Wiring: |
Reliable In Extreme Heat Conditions |
Extreme Heat Adaptability: |
Adapts Seamlessly To Extreme Heat |
Thermal Resistant Electrical Wiring: |
Resistant To Adverse Thermal Conditions |
Heat-Proof Design: |
Designed To Resist High Temperatures |
Extreme Thermal Stress Resistance: |
Resists Stress From Extreme Thermal Conditions |
Resistant To Thermal Stress: |
Maintains Resilience Under Heat Pressure |
Heat-Tolerant Performance: |
Maintains Functionality In Hot Environments |
Heat-Endurance Electric Power: |
Designed For Reliable Power In High Temperatures |
Temperature-Proof Wiring: |
Reliable In Extreme Heat Conditions |
Extreme Heat Adaptability: |
Adapts Seamlessly To Extreme Heat |
Thermal Resistant Electrical Wiring: |
Resistant To Adverse Thermal Conditions |
Heat-Proof Design: |
Designed To Resist High Temperatures |
Extreme Thermal Stress Resistance: |
Resists Stress From Extreme Thermal Conditions |
Resistant To Thermal Stress: |
Maintains Resilience Under Heat Pressure |
Heat-Tolerant Performance: |
Maintains Functionality In Hot Environments |
In the modern railway industry, high temperature resistant rolling stock wires and cables play a crucial role in ensuring the safety, performance, and longevity of train systems.
As railway vehicles (also known as rolling stock) operate in challenging environments with fluctuating temperatures, harsh chemicals, and constant mechanical stress, the need for reliable, heat-resistant electrical components has never been more important.
This article introduces high temperature resistant wires and cables, their benefits, and how they improve the efficiency of railway vehicles.
Railways require a vast network of electrical systems to power essential operations, from propulsion and braking to lighting and communication. The components used in these systems must endure extreme conditions without compromising performance.
This is where high temperature resistant wires and cables come in, designed to perform under intense heat while offering flexibility, fire resistance, and mechanical durability.
Whether it's for electric trains, subways, or locomotives, these heat-resistant cables ensure that railway vehicles can function safely and efficiently in extreme conditions.
Here are some key reasons why thermal resistant train cables are essential:
High-Temperature Endurance: Able to withstand temperatures ranging from -40°C to +90°C, making them perfect for environments with intense heat or cold.
Fire Resistance: These cables comply with strict fire safety standards like BS6853:1999 and DIN5510-2:2009, ensuring they don't contribute to the spread of fires.
Mechanical Durability: With excellent cut-through and abrasion resistance, these cables are ideal for harsh mechanical environments.
Moisture and Chemical Resistance: These cables can resist humidity and exposure to aggressive chemicals, making them suitable for both indoor and outdoor use.
Let’s dive deeper into the structure, production, and applications of heat resistant rolling stock wires and cables.
Type: Single-core cables, optimized for use in railway vehicles.
Core Material: Flexible tin-plated copper conductors, offering excellent electrical conductivity and flexibility.
Insulation: Fire-resistant elastomer, designed as per EN 50264-2-1 standards, which provides superior thermal insulation and prevents the risk of fire.
Width Range: Available in sizes from 1.5 mm² to 240 mm². This wide range allows customization to meet specific power demands.
Special Requirements: Whether you need enhanced fire performance, extreme flexibility, or specialized insulation, custom options are available to meet the specific needs of your rolling stock.
| Cable Type | Conductor Size (mm²) | Operating Voltage (kV) | Application |
|---|---|---|---|
| High Temp Single-Core Cable | 1.5 to 240 mm² | 3.6/6 kV | Power circuits for rolling stock |
| Fire Resistant Cable | 2.5 to 150 mm² | 6 kV | Safety circuits, auxiliary lighting |
| Custom High Temp Cable | Consult for details | 6 to 11 kV | Railway-specific applications |
The following are common railway applications where high temperature resistant wires and cables are used:
Power Distribution: These cables are used in the primary power circuits that distribute electrical energy throughout the train.
Safety Systems: High-temperature cables ensure the reliability of safety-critical systems, such as emergency lighting, door control, and communication systems.
Auxiliary Systems: From lighting circuits to onboard HVAC systems, thermal resistant train conductors keep auxiliary operations running smoothly, even in the most extreme conditions.
Railway operators face numerous challenges, from extreme environmental conditions to stringent safety regulations. Using heat resistant railway wires helps to address these issues, offering benefits such as:
Rolling stock often operates in areas with fluctuating temperatures, from scorching summers to freezing winters.
High temperature resistant wires are designed to handle these conditions without degrading. The elastomer insulation provides exceptional heat resistance, ensuring that the cables continue to perform efficiently even in the most demanding conditions.
| Condition | Performance |
|---|---|
| Temperature range | -40°C to +90°C |
| Resistance to UV and weather | High UV stability for outdoor installations |
| Moisture resistance | Excellent performance in humid environments |
Passenger safety is the top priority in any railway system. In the event of a fire, cables need to prevent the spread of flames and release minimal toxic gases. These fire resistant rolling stock cables meet the following fire safety standards:
Railway vehicles are exposed to various chemicals such as oils, lubricants, and cleaning agents.
The high temperature resistant rolling stock wires are equipped with insulation that offers strong resistance to these aggressive environments, protecting the conductor from damage.
| Mechanical Characteristics | Performance |
|---|---|
| Cut-through resistance | High |
| Abrasion resistance | Excellent |
| Resistance to aggressive chemicals | Very good resistance to oils and solvents |
The unique thermal and electrical properties of these cables make them suitable for a wide range of railway applications.
| Thermal Characteristics | Performance |
|---|---|
| Continuous operating temperature | -40°C to +90°C |
| Short-circuit temperature | Up to +250°C |
| Electrical Characteristics | Performance |
|---|---|
| Rated Voltage | 3.6/6 kV |
| Test Voltage | 11 kV A.C. |
These high voltage heat resistant rolling stock wires are ideal for railway power distribution systems, handling high voltages without compromising safety or efficiency.
These cables are highly versatile and can be used in various applications across the railway industry:
Subway Systems: Ideal for power distribution and communication systems within underground trains, where environmental control is crucial.
Locomotives: Withstand the intense mechanical stresses and high operational temperatures typical of locomotive systems.
Trains in Extreme Environments: Whether it's the humid coastal regions or the freezing mountains, these cables are engineered to endure harsh environmental conditions without failing.
| Industry Segment | Application |
|---|---|
| Metro and Subways | Power and auxiliary circuits |
| High-speed Trains | Safety and communication circuits |
| Locomotives | Traction and propulsion systems |
| Custom Railway Systems | Tailored solutions for unique requirements |
Different materials offer varying levels of heat resistance, flexibility, and durability. Below is a comparison of popular materials used in high temperature resistant cables for rolling stock:
| Cable Material | Heat Resistance | Mechanical Durability | Flexibility |
|---|---|---|---|
| Fire-resistant elastomer | High (up to +90°C) | Excellent | Good |
| Thermoplastic | Moderate (+70°C) | Good | Moderate |
| Silicone Rubber | Very High (+180°C) | Excellent | Excellent |
Choosing the right cable material depends on the specific application requirements of the railway vehicle.
Looking for the best heat resistant cables for railway applications?
Custom high temperature wire manufacturers can provide solutions tailored to your unique needs, from power distribution cables to safety-critical wiring. Whether you need flexible, high-voltage, or low-smoke cables, finding a trusted manufacturer is key to ensuring long-lasting performance.
For inquiries or to learn more about customized options, feel free to contact us. We offer a variety of high temperature resistant railway cables for subway systems, locomotives, and high-speed trains.
In conclusion, high temperature resistant rolling stock wires and cables are essential for the safe, reliable, and efficient operation of modern railway vehicles.
Their ability to withstand harsh environments, resist fire, and offer long-term durability makes them the preferred choice for railway operators. Whether you're dealing with extreme heat, fire risks, or demanding mechanical conditions, these cables will keep your rolling stock running smoothly.
For more information on how to get the best high temperature resistant railway cables, contact us today and ensure your railway systems are powered by the best in the industry.
Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
