Product Details
Place of Origin: Hefei Anhui China
Brand Name: FeiChun™
Certification: UL 758
Model Number: Fluoropolymer-Insulated Wires
Payment & Shipping Terms
Minimum Order Quantity: 1000 M
Price: 8-10 USD per meter, price varies according to specifications
Packaging Details: Cable Reels or Packaging Bags
Delivery Time: 15-30 Days
Payment Terms: T/T or Western Union
Supply Ability: 18,000 meters per week
Extreme Thermal Stress Resistance: |
Resists Stress From Extreme Thermal Conditions |
Temperature-Tolerant Electric Cables: |
Tolerant To A Wide Range Of Temperatures |
Thermal Stress-Enduring Conductors: |
Endures Stress From Thermal Variations |
High-Temperature Tolerant Wiring: |
Tolerant To Elevated Temperatures |
Thermal Resistant Electrical Wiring: |
Resistant To Adverse Thermal Conditions |
Shielding Material: |
Tinned Copper Braid |
Conductor Material: |
Nickel-plated Copper |
Heat-Tolerant Performance: |
Maintains Functionality In Hot Environments |
Extreme Thermal Stress Resistance: |
Resists Stress From Extreme Thermal Conditions |
Temperature-Tolerant Electric Cables: |
Tolerant To A Wide Range Of Temperatures |
Thermal Stress-Enduring Conductors: |
Endures Stress From Thermal Variations |
High-Temperature Tolerant Wiring: |
Tolerant To Elevated Temperatures |
Thermal Resistant Electrical Wiring: |
Resistant To Adverse Thermal Conditions |
Shielding Material: |
Tinned Copper Braid |
Conductor Material: |
Nickel-plated Copper |
Heat-Tolerant Performance: |
Maintains Functionality In Hot Environments |
In demanding industries like aerospace, automotive, and medical equipment, finding the right high temperature fluoropolymer-insulated wires is crucial to ensuring long-lasting performance and safety. These specialized wires offer a wide temperature range, making them ideal for applications that require resistance to extreme conditions.
Today, we’ll introduce the key features, benefits, and applications of fluoropolymer-insulated wires that meet UL 758 standards, designed to perform in temperatures from -65°C to +250°C.
Whether you’re working on high voltage applications, need low smoke zero halogen (LSZH) materials, or require custom PTFE wire solutions for extreme environments, this comprehensive guide will help you find the perfect solution for your needs.
One of the most significant benefits of fluoropolymer-insulated wires is their ability to perform across a wide temperature range. Traditional insulation materials like PVC or rubber tend to degrade at either low or high temperatures.
However, PTFE insulated wires excel in extreme conditions, providing both cryogenic and high-temperature resistance. This makes them ideal for a variety of industries, especially those that demand reliable performance in fluctuating or extreme temperatures.
| Temperature Range | Material | Best Use |
|---|---|---|
| -65°C to +250°C | PTFE/Fluoropolymer | Aerospace, automotive, industrial heating |
| Below -65°C | PVC/Rubber | Not suitable for extreme cold temperatures |
| Above +250°C | Special Ceramics | Higher temperature resistance applications |
Another essential feature is UL 758 certification. This ensures that the PTFE insulated wire meets rigorous safety and performance standards set by Underwriters Laboratories (UL).
Certification is critical in industries like medical equipment, aerospace, and automotive, where both product reliability and safety are non-negotiable. Choosing a UL listed wire gives you peace of mind that the wire you are using will comply with global safety standards.
| Feature | Description |
|---|---|
| UL 758 Certification | Ensures safety, reliability, and consistent performance |
| Compliance | Ideal for industries requiring certified products |
Fluoropolymer-insulated wires, particularly PTFE wires, are known for their exceptional durability and chemical resistance.
These wires can resist exposure to oils, acids, fuels, and other harsh chemicals without breaking down, making them ideal for industrial and automotive applications where chemical exposure is common.
| Property | Benefit |
|---|---|
| Chemical Resistance | Withstands harsh chemicals like acids, oils, and fuels |
| High Durability | Ensures long-lasting performance in tough environments |
When dealing with high voltage systems, insulation quality is critical. Fluoropolymer wires have excellent dielectric properties, meaning they can handle high voltage applications safely and efficiently.
This makes them suitable for use in sensitive electronics, aerospace systems, and medical devices, where electrical integrity is paramount.
| Voltage Rating | Application |
|---|---|
| High Voltage | Aerospace, radar systems, industrial equipment |
| Low Voltage | Common household and automotive wiring |
The aerospace industry operates under extreme conditions. Whether it’s the freezing temperatures encountered at high altitudes or the intense heat generated by jet engines, PTFE insulated wires provide the reliability needed in such demanding environments.
Their ability to withstand both high and low temperatures, along with excellent resistance to chemical and environmental stress, makes these wires an essential component in aircraft systems, satellites, and spacecraft.
| Application | Why PTFE Insulated Wires Are Ideal |
|---|---|
| Aircraft wiring | Resistant to temperature fluctuations and vibration |
| Satellite communication | Low signal loss, minimal attenuation in extreme conditions |
| Jet engine components | Withstands high temperatures near engines |
In medical devices, maintaining safety and reliable performance is critical. Fluoropolymer-insulated wires provide the ideal solution for medical equipment because of their UL 758 certification, high dielectric strength, and ability to operate safely in both high and low-temperature environments.
Additionally, PTFE wires are used in low smoke zero halogen (LSZH) applications, making them a safer choice for environments where toxic smoke emissions must be minimized, such as hospitals and medical laboratories.
| Application | Why Fluoropolymer Wires Are Ideal |
|---|---|
| Medical devices | Ensures reliable performance and high safety standards |
| Imaging equipment | Low signal loss, durable in sterile environments |
| Patient monitoring systems | Flexible and durable for use in critical care |
In automotive systems, electrical wiring must withstand the rigors of heat, cold, and exposure to chemicals like fuel and oil. Fluoropolymer wires are widely used in high-performance vehicles, electric vehicles, and automotive components that operate in extreme environments.
Their chemical resistance and wide temperature range make them a preferred choice for under-the-hood applications.
| Application | Why PTFE Insulated Wires Are Ideal |
|---|---|
| High-performance vehicles | Withstands heat near the engine and harsh road conditions |
| Electric vehicles | Ensures safe and efficient power transmission |
| Chemical exposure | Resistant to oils, fuels, and harsh chemicals |
When selecting a high-temperature wire, it's essential to understand how fluoropolymer-insulated wires compare to other options on the market. Below is a comparison table highlighting the benefits of PTFE insulated wire compared to other materials like silicone and PVC.
| Material | Temperature Range | Chemical Resistance | Flexibility | Durability | Cost |
|---|---|---|---|---|---|
| PTFE/Fluoropolymer | -65°C to +250°C | Excellent | High | High | Medium to High |
| Silicone | -50°C to +200°C | Good | Very High | Moderate | Medium |
| PVC | -20°C to +105°C | Limited | Moderate | Low | Low |
As you can see, PTFE insulated wires provide the widest temperature range, best chemical resistance, and high durability, making them the preferred choice for many critical applications.
In addition to standard fluoropolymer-insulated wires, manufacturers also offer custom PTFE wire solutions for applications that require specific performance characteristics.
Whether you need a unique size, color, or performance feature such as additional chemical resistance or low smoke zero halogen (LSZH) properties, a custom solution can be designed to meet your specific requirements.
Tailored to your application: Whether you need wires for high voltage, high flexibility, or low smoke emissions, custom options ensure optimal performance.
Long-lasting performance: Custom wires can be manufactured with additional protection features, such as abrasion resistance or enhanced heat resistance for even greater durability.
Wide industry usage: From aerospace systems to industrial automation, custom PTFE wire solutions are available to suit your project’s specific needs.
When working in industries like medical, automotive, or aerospace, compliance with industry standards is non-negotiable.
Fluoropolymer-insulated wires that meet UL 758 certification are designed to pass the most rigorous testing for safety and performance. Below is a list of relevant certifications and why they matter:
| Certification | Description |
|---|---|
| UL 758 | Ensures compliance with UL safety standards |
| ISO 9001 | Certified for consistent quality management systems |
| AS9100 | Aerospace industry standard for safety and reliability |
| MIL-SPEC | Military specification for durability and performance |
These certifications give manufacturers and end-users peace of mind, knowing that the PTFE insulated wire they’re using meets strict regulatory requirements.
Note: This is just part of the standard parameters of our products. Please contact our Engineer if you need more. And the information contained within this webpage is for guidance only and is subject to change without notice or liability. All dimensions and specifications are nominal and are subject to normal manufacturing tolerances. All pictures shown are for illustration purposes only. The actual product may vary. All the information is provided in good faith and is believed to be correct at the time of publication.
